Process Engineer General

• Location: Sterling Heights, Michigan
• Type: Contract
• Job #107515

Location: Sterling Heights, MI (Fully Onsite)

Pay Rate: $46.00 - $51.00/hour

Duration: 12-Month W2 Contract

Shift: 6:30 AM - 3:00 PM (Morning Shift)

Position Overview

We are seeking an experienced Process Engineer to support manufacturing process engineering activities within a high-volume axle carrier machining environment. This role is responsible for driving continuous improvement initiatives in safety, quality, productivity, and manufacturing performance. The ideal candidate will have a strong background in machining processes, lean manufacturing, process validation, and continuous improvement methodologies.

Key Responsibilities

• Support manufacturing process engineering activities for axle carrier machining operations.
• Apply engineering principles and analytical techniques to improve manufacturing processes and system performance.
• Drive continuous improvement initiatives focused on safety, quality, throughput, and productivity.
• Lead manufacturing projects, including equipment procurement, installation, commissioning, and launch activities.
• Conduct process audits to ensure compliance with manufacturing standards and operational guidelines.
• Perform ergonomic assessments and implement corrective actions to improve workplace safety and efficiency.
• Analyze inventory and production issues, identify root causes, and implement corrective actions to reduce scrap and rejects.
• Develop and maintain process documentation, work instructions, and quality control procedures.
• Support assembly and machining operations by delivering capable manufacturing processes and tooling solutions.
• Lead problem-solving activities related to machining concerns and process variability.
• Implement lean manufacturing principles and best practices to improve operational performance.
• Ensure compliance with plant, corporate, governmental, environmental, and safety requirements.
• Identify throughput constraints and drive improvements to achieve production targets and rate-of-climb objectives.

Required Qualifications

• High School Diploma or GED required.
• Minimum 5 years of manufacturing process engineering experience.
• Strong knowledge of:
• Lean Manufacturing
• Manufacturing Engineering
• Process Engineering
• Process Validation
• Problem Solving Methodologies
• Good Manufacturing Practices (GMP)
• Demonstrated leadership abilities, strong communication skills, and effective teamwork capabilities.
• Ability to work independently in a fast-paced manufacturing environment.

Preferred Qualifications

• Bachelor's Degree in Engineering or related technical field.
• Experience in high-volume CNC machining environments, including boring and drilling operations.
• Experience supporting axle manufacturing or automotive component production.
• Knowledge of:
• CNC Mills
• Process Improvement
• Tooling and Manufacturing Processes
• PPAP Processes
• Lean Six Sigma Methodologies
• FMEA, DOE, and Statistical Process Control
• Gauge R&R and Capability Studies
• Visual Factory Management
• Ergonomic Analysis
• Demonstrated project management and manufacturing equipment delivery experience.
• Strong written and verbal communication skills.

Preferred Industry Background

• Automotive Manufacturing
• Powertrain Manufacturing
• Axle Manufacturing
• High-Volume CNC Machining Operations

Why Join?

• Opportunity to lead impactful manufacturing improvement projects
• Hands-on role supporting advanced machining operations
• Collaborative manufacturing environment with exposure to continuous improvement and operational excellence initiatives

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